Sunday, 25 October 2015

26/20/2015 - Minor Mod- interior fishing rod holders fitted

In anticipation of many long 4WD camping/fishing trips, I had to find a way to have my fishing rod at the ready, easy to reach, yet stored with stability for the bouncy 4WDing.  So I utilised my power drill/screwdriver kit, industrial strength velco and glue, and a minor bit of engineering.   I fitted my heavy strength freshwater / medium weight surf casting rod to the inside. 
This is not going anywhere!  Even with rough 4WDing I am sorted here!

In order to make even the best velcro adhere to a factory Delica interior roof, you're not only going to need industrial strength velcro, but also some serious industrial strength glue, small brass 1/2" screws, a phillips head manual screw driver and a power drill/screw driver.  You'll need your actual fishing rod with you in order to do this properly/accurately. Here you go; this is based on a 2 piece/9' long fishing rod:

1) For each adhesion point, cut a enough velcro (fussy/soft) to lay down perpendicular to the length of the van.  (I recommend 3 velcro straps/adhesions for the thicker 1/2 of your fishing rod) as shown below)
2) Use your glue to glue it down to the factory roof with the softside up. Glue goes on the velcro adhesive side of course!   Be careful to be sure to align it right before doing this!!!!
3) Let it dry for at least 5-10 minutes!
4) With your power drill/screw driver, drill a small screw on the end of glued on velcro on the INSIDE of the van (farther away from the window!)
5) For the other side matching of the velcro (depending on how wide your rod is at that point), cut at least 120% of the length of glued down part.  Test the length first BEFORE cutting your velcro.
6) With your power screw drover, use your freshly cut stip and screw together the velcro at the end(s) where the window is closest.
7) If you have the same issue as me, you'll see the power drill has too much torque because the velcro together get all twisted up.  So reverse the screw out a bit. Take a phillips head screw driver and slow manually tightening it up. Make it smooth and use your fingers to make sure its nicely done otherwise the velcro will never line and work well.
8) Remove the fishing rod, and note down where it was being held in place.
9) Use your power screw driver to drill another screw into ONLY the backing (the glued part) at the same spot from step 9. Do NOT screw both side of velcro together again!  
10) When you're done one of them, it should have 3 screws on the velcro backing and look like this...




11)  Repeat 2 more times and when cutting the velcro take into consideration the thickness of the fishing rod where your velcro will be.  
12)  Repeat steps 1-10 for the thinner end of your rod on the sliding door side of your van.  Be careful of lengths of the velcro you cut as this piece of your fishing rod is usually far thinner hence less material will be needed. You should only need 2 strips for this piece.


The heavier base of my fishing rod on the NON-sliding door side of my van

The second and thinner piece of my fishing rod with only 2 velcro points required...


Enjoy and good luck fishing!  :)


Monday, 28 September 2015

Day Trip #1: 27/9/2015 - Peka Peka Beach, 4WD day trip lunch on the beach with my girl...

I took my finally completed / fully modified 4WD camper out with my girl for a day trip to a beach for lunch.  Oh what a day!  It was also the first day of daylight savings time frame for the 2015-2016 spring/summer/autumn season!   Enjoy the pics!




Chatting up some fisherman on the beach...


Just in case the apocalypse comes...I am more than ready!  

The shovel is bury the dead zombies of course..  (also for self-rescue!)


Busy New Zealand beaches...  oh yes


Thursday, 24 September 2015

24/9/2015 - All major mods nearly all complete now... (Bumper bar, side protection, bash plate, IP68 spot lamps, awning, etc)

Well everyone, my massive number of planned mods for this baby is coming to a close.  After too much spent on the mods (all well worth it!), I am happy to say the only real mod left is to upgrade the shocks to handle this much heavier than factory van for prep for a very long off road trip.  That upgrade can wait for a month or two so I can save some $$$ to pay for it.   ;-)


New custom bumper bar with side protection & bash plate.  New IP68 (fully submersible and dustproof)

A few minor things I need to grab at the nearby stores like:
a) camping food - cans of food, basic pasta, spices, misc camping stuff...
b) Pour and Go - water purifier to help my water filter to a better job (40L fresh water)


New custom bumper bar with side protection & bash plate.  New IP68 (fully submersible and dustproof)
Now is the time to start to prep this expedition van for some road trips and camping.  With the awning in place, this really makes camping a lot easier.    I need to mount my waterproof tool box up top on the basket with marine grade cable and lock. That's only needed to do before each road trip. There's no reason to put it up there other. My MaxTrax are up there now, but will take them down unless I am on road trip.

Up Close - New custom bumper bar with side protection & bash plate.  New IP68 (fully submersible and dustproof)

Rear ladder was repainted frost white to match the rest of the stuff.. nice work!

RhinoRack 2.5m awning - to cover us from light rain or harsh sun...  
Sorted!  All major mods complete except new shocks and perhaps a lift by 1" - 2" (TBD)

Waterproof locked tool box with marine grade cable & marine grade master lock

A must have for every 4WD that's ready for the zombie apocalypse
I still have yet to receive my solar shades that I ordered, but no worries they'll be here soon. I gotta say this entire 5 month long journey from buying this van to getting to this point has been tiring, but it's sooooo worth it the efforts and money spent.  I will have many many good memories with this expedition van no doubt...

Let the good times roll...



Monday, 7 September 2015

7/9/2015 - 1 level bookshelf Installed on top of battery box

So the joiner forgot to add on the little bookshelf with very stiff 2 bungy cords to keep everything in. No worries at all, now it's done. Now I can put books, water bottles, a large supply of sunscreen and even attach a clip on 3watt LED lamp!

Bookshelf - sweet as!

Porto-loo, TP holder, camping knife and fire extinguisher

Later this week I am getting a custom cut mattress created for me for the van.  It will be sliced at key areas into 3 total pieces.  More soon!

Let's also not forget about my last set of mods since in process @ G Guy:

a) Bumper bar with two IP68-rated spot lamps (3485 lumen rated)  installed
b) Side left & right front protection
c) Bash plate
d) 2.5m lightweight 'bag' awning on left side
e) repaint of ladder to WHITE to match the front WHITE bumper bar and side protection

This work should be finalised / completed by 25/9.   My next blog entry will have everything else documented & photographed.

Sunday, 6 September 2015

6/9/2015 - Custom snorkel, custom rear ladder & Rhino Rack roof kit (w/shovel holder & spare tyre lock mount) completed

Well they, G Guy 4x4 Motors, did another fantastic job on my van. They unfortunately were not able to get the front work done; this is because the bull bar with front side protection with bash plate.   The challenge was that the used bull bar I provided them (from a different vehicle) would have costed more to adapt than than to create a new one from scratch.  Also another sad reason that the front bull bar & etc is not done is that their main metal fabricator injured his hand in a nasty accident at work.   Ouch!    

Looking good! The rear of the van!  


Rear and right ride of the van. New snorkel looks sharp; I love it!

Custom fabricated ladder

Rhino rack, Rhino basket, snorkel and 200watt solar pannel

I added some of my stickers on the rear window to give the van some personality...

I added some of my stickers on the rear window to give the van some personality...
Anyway, I am bringing back my van to G Guy within 7-10 days for them to finish the bull bar/front side protection, bash plate, bull bar-mounted, spot lamps and side front under protection.  This week I am:

... bringing the van into the joiner to get a mini-bookshelf to be installed on top of the battery cover.

... bringing my van into the RV shoppe to get my plumbing (flexi-pipes, reverse osmosis filtration,etc) sorted out as well as get some LED lights installed inside the van. The LED lights will be wired directly to deep cel battery.

... getting a NZ self-containment certification which means I can 'freedom camp' anywhere without being harassed by park rangers and etc.

... ordering some custom cut solarscreens and getting rid of non-permanent curtains I had created/sewn for me. Those curtains are hard to slide on the curtain wires and a real pain in the a**.   I sadly wasted money on those, about $140, but that's life.  Oh well..

Tuesday, 25 August 2015

26/8/2015 - 24v/200watt solar panel system completed

As the title of this post states, I now have unlimited FREE electric power to travel on.  I'm excited .... Tomorrow I drop it off for some serious 4x4 mods:

- custom snorkel 
- bull bar with lights with side fronts undercarriage protect
- stainless steel bash plate
- custom rear aluminum ladder
- roof rack bars with cargo basket, spare tyre locking mount and locking device for the tyre, weatherproof tool chest and MaxTrax self-rescue devices.  

I suspect these external mods will be done around early September (the 1st to the 5th)..  ??

More to come!


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25/8/2015 - Interior Cabinet COMPLETED! Moving forward the 200watt solar panel install is tomorrow!

Well the day has come where the single most complex (and expensive) part of my van upgrade is complete.  The interior cabinet is extremely complex. It contains:

1) Stainless steel fold-away RV-style sink hidden in a drawer accessible from the rear of the van. Th
2) Dedicated battery/electric/solar polar cabinet over the left rear wheel hump.
3) Pull out laptop desk / double bed extender w/180kg sliders (left side facing front of van)
4) Pull out port-o-loo (150kg limit) under the pull-out laptop desk
5) Pull out large drawer / double bed extender 200kg  (right side facing front of van)

6) Under storage areas for hold 3 - 20L water jugs.  (2 @ fresh water / 1 @ grey /dirty water) linked up to the RV style sink.    (not shown in photos)
7) Right side under storage for 2 beach chairs
8) 40L Engel Fridge on slide-in on 180kg runners with separate slide out cutting board, dining table/cooking area underneath

9) 2 rear - 45kg slide out drawers for kitchen / cooking supply storage.
10) Medium-sized fixed storage area over the stainless steel fold-away RV sink slide.
11) 4-stage reverse osmosis system for drinkable water from lakes, streams or ocean water.  (not shown in photos)

Extended bed frame for a kitchen table (soon will have pads for seating here)


Looking back at the fully extended bed frame from the front of the van. The box here is my 200
watt /12/24 volt solar panel in prep for installation.  

The fully extended bed frame from the left side sliding door

The view of the fully extended bed frame as seen from the rear hatch door of the van

Electrics compartment over the left wheel well for solar 12&24 volt regulator / deep
cel battery & 600watt pure sine ower inverter
Engel 40L fridge with 2 - 45kg drawers and RV sink slide (closed)
Rear of the van with everything open at once (Engel fridge, 2 - 45 kg drawers and RV sink

Rear of the van with everything open at once (Engel fridge, 2 - 45 kg drawers and RV sink

Tomorrow, 26/8/2015, I am getting my 200 watt Solar Panel installed on the front the van roof.  This is far more than needed, but then again, that's the idea to never have too much stored power in your deep cel battery!    More soon.... cheers!